Forklift common system failures and approaches

Forklift use battery, diesel, propane and other industrial power for industrial energy forklift, currently more common mobile forklift are: electric forklifts, electric forklift trucks (the industry is generally divided into all-electric forklift trucks, semi-electric stacker) , electric cars, propane forklifts, diesel forklifts, etc., to the individual needs and design and production, such as reach trucks, gas powered forklift attachments (attachment of meaning is based on specific market needs to be redesigned for the forks manufactured to meet customer demand, the current common attachments such as dump, Paper clips, clamps drums, tires fixture, wooden clip and so on, the design is very flexible), etc., these are
all maneuvering the truck category. Tactical Truck class commonly used systems are: drive systems, lifting systems, hydraulic systems, braking systems, steering systems, the general failure of love on these five systems, systems approach common faults.

Drive system common faults and approach:
First, the clutch does not slip or separation, analyze the reasons for failure are:
1, the friction plate on top of the sticky oil or lining is damaged, this treatment approach is to clean or replace the friction plate friction plate;
2, combined with the state of the release bearing pressure in the release lever on top of this treatment approach is to adjust shorter cylinder pushrod assembly;
3, release bearing too much free travel, this treatment approach is to transfer cylinder assembly in the long putter;

4, the oil in the air, this approach is to drain the oil inside the air;
Second, the gearbox abnormal sound, analyze causes are:
1, excessive gear wear or bearing damage, this treatment approach is to replace the gear or replacement of bearings;

2, there is debris inside the gearbox, way to deal is to exclude debris.
Lifting system common faults and approach:First, the time is not synchronized gantry tilt, analyze the reasons for the failure is due to inconsistent or two tilt cylinder stroke cylinder bore size of the pipe joints closure due to the inconsistent, way to deal with the adjustable tilt cylinder 2 stroke and replace
with the same closure hole connector.
Second, the load can not lift the door frame, this is because the multi-way valve overflow
hole plug, multi-way valve by removing the overflow hole debris on it.
Third, the electric forklift trucks mast fell too fast, this is because the inlet valve speed does not work, the only limiting valve repair it.
Fourth, the fork mast down automatically, this is because of lack of hydraulic oil cylinder caused by the maintenance approach to multi-valve, add hydraulic oil.